Broken Tool Monitoring Systems
Detect broken drills, taps and other tools as well as check for proper part transfers and seating in your CNC machine Tool.
 
Broken Tool Monitoring & Detection

Home
Interfacing PCS100 requirements
Application photos

Download product manual
Pricing
Request a Quote
Contact Us

Typical Machine Part Present Detection Applications

Subspindle Transfer Detect
Part Seated Detection
Robotic Sensing Applications
Positive Contact Sensors
Broken Tool detection


Broken Tool Detection systems from the CNC Specialty Store.

 


PCS-100 Broken tool detector interface requirements.broekn tool detector

There are several ways you can interface a PCS100 Broken Tool detector to your CNC or equipment. Below are some common ways the tool detector is interfaced to machines and general mounting considerations for the PCS 100 Sensor.

 

 

Interfacing suggestions for PCS-100 whisker switch

  • Start signal options
    • Option A: Spare M-code ouput to start sensor detection
    • Option B: Utilize another Mcode function ouput on machine to start unit
  • M-code finish signal- only needed with M-code option
  • Error circuit if borken tool detected
    • Option A: Macro Alarm circuit
    • Option B: External alarm input
    • Option C: Feed hold circui
  • Additional reset button may be used to clear error if latched
  • 24CDV for controller or power or additional power supply

Mounting and installation of PCS 100 broken tool detector

Fabrication of a bracket is required to mount the broken tool detector. The best location is one that axes can be moved in Z depth in which all tools may be programmed for different lengths if needed. If only one tool needs to be checked a permanent mount may also be done outside of the work envelope in the magazine or tool change area.


Call us to request a quote or contact us for more information.

 

 

 
CNC machine way cover repair service